Quality Radar level transmitter wholesale manufacturer: When the cover above the closed metal cover is opened, the false signal disappears, the overall noise line decreases, and the echo curve decreases. After analysis, it is determined that the closed metal cover is the main cause of false signals, the radar level meter antenna is made of plastic, and the radar waves emitted by the antenna leak into the external environment. The closed metal shield is used to cover the instrument, and the leaked radar wave signal is received by the antenna after several reflections inside the shield, generating a false level. Therefore, the metal shield was modified to a ring-shaped non-sealed shield at a later stage, and the radar level meter jump was significantly reduced. Read extra information at radar level transmitter suppliers.
There is AC interference and the voltage is high. For example, for the radar level meter used in the production line, the power supply requirement is 24VDC (typical value), but in the on-site measurement, it is found that the power supply is displayed as 27.2V, which is significantly higher than 24VDC, resulting in a large measurement result and even a radar level meter. crash phenomenon. The installation position of the radar level meter is incorrect, which leads to deviations in the measurement. For example, the accumulation of aggregates in the transfer bin is a “mountain”-shaped cone, but only one radar level meter is installed near the discharge port of the return belt. , the installation position is too close to the discharge opening of the return belt, and at the same time, it is too far from the discharge opening of the feeding belt on both sides. Just below the radar level meter is the drop point of the return belt. If the distance is too close, the aggregate in the falling process will interfere with the radar level meter and form false reflections.
What are the characteristics of radar water level meter? All measuring components are designed in an integrated manner, and there is no mechanical wear during measurement. Because the measurement is a non-contact measurement, it is not affected by the physical properties such as the density and concentration of the water body, it is not easy to be washed away by floods, has a long service life and is easy to maintain. The advantages of the radar level transmitter are obvious. The editor warmly reminds that to choose the right one, it is still necessary to meet your own situation.
Level Measurement Considerations: Taking advantage of a specific technology’s ability to reliably address the level measurement in either of these vessels, especially the blowdown flash tank, in a plug-and-play type installation and commissioning format is an easy way to ensure optimal performance. This forgoes calibration, external hardware or inputs. Estimates of up to 49 percent of the energy can be recovered through the use of flash steam routed to heat exchangers or the deaerator to preheat boiler makeup water or support the deaeration process, respectively. In addition, better level control technology at the boiler side eliminates energy losses resulting from unnecessary blowdown to prevent carryover conditions.
In addition, some silos in cement plants are very high, such as homogenizing silos of 50cm. It takes time and energy to board high silos to debug radar, so it is recommended to choose HART handheld operators that can be debugged remotely in the central control room. In the central control room, the range and other basic parameters can be set, and the radar echo waveform can be observed, and the waveform can be used for remote diagnosis and debugging, greatly reducing the on-site work intensity of the staff, to avoid the risk of climbing operation. The smart radar level gauge commonly used at present also has a function similar to “driving recorder”, that is, when the material surface mutation occurs on the scene, it can capture the radar echo waveform at that time, which is very useful for debugging the silo under complex conditions.
With emphasis placed on customer satisfaction, innovation, product development and overall business transformation, the company continued to innovate and expand with each passing year. KAIDI has successfully achieved global recognition, obtaining the leading position as Asia’s top process automation sensor manufacturer. In the past 5 years, the company has undergone tremendous growth and development – flourishing internationally and providing customers worldwide with the best customized solutions for process automation. Find even more details on https://www.kaidi86.com/. OEM Service-can be customized according to the application of customer,such as level gauge,level switch and level indicator.
The interference comes not only from the outside, but also from the inside of the radar level gauge, such as interference caused by wires, inductance and capacitance between the power transformer and electronic components. In addition, the internal components can also generate noise interference. Today, most radar level gauges have also begun to be improved, using high-frequency microwave technology, which greatly improves the performance of the level gauge and reduces interference.
When the distance between the liquid level of the measured medium and the electromagnetic wave transmitter is less than 4m, the guided wave radar is selected. If the distance between the liquid level of the measured medium and the electromagnetic wave transmitter is greater than 4m and less than 35m, select the guided wave radar with the guided wave cable. When the distance between the liquid level of the measuring medium and the electromagnetic wave transmitter is greater than 35m, or when the liquid level of the measuring medium is high temperature, high viscosity or solid liquid level, the air-shooting radar should be selected.
Temperature Compensation- Precision in Any Environment Another advancement in guided radar level measurement technology is the incorporation of mechanisms that compensate for temperature variations. Temperature fluctuations in microwave module circuits can lead to inaccuracies in measuring levels. To tackle this challenge, radar level measurement systems have implemented creative solutions. A crucial aspect of these advancements involves allocating a portion of the radar transmission pulse as a reference pulse. This reference pulse serves as a benchmark for comparing measurements enabling temperature calibration. When temperature changes occur the radar sensor can adjust its measurements accordingly ensuring that environmental conditions have no impact on accuracy. This temperature compensation feature is particularly valuable in applications where significant temperature shifts are common. Industries dealing with temperatures or processes prone to variations, such as petrochemical or food manufacturing sectors, rely on precise measurements. Radar sensors equipped with temperature compensation mechanisms rise to the occasion by delivering reliable results despite changing conditions.
Rod antenna: generally used in strong corrosive environments, with weak anti-interference ability and small range; Flare antenna: stronger anti-interference ability, suitable for more complex environments. The larger the bell mouth, the more concentrated the energy, and the larger the measuring range; Parabolic antenna: the focusing effect is stronger than that of the bell mouth, the anti-interference ability is the strongest, and the range is the largest.
