Rod seal manufacturer right now in 2024: Before examining how mechanical seals function it is important to understand other methods of forming this seal. One such method still widely used is Gland Packing. Gland packing is a braided, rope like material that is packed around the shaft – physically stuffing the gap between the shaft and the pump housing. Gland packing is still commonly used in many applications, however increasingly users are adopting mechanical seals for the following reasons; The friction of the shaft rotating wears away at the packing over time, which leads to increased leakage until the packing is adjusted or re-packed. The friction of the shaft also means that packing also needs to be flushed with large volumes of water in order to keep it cool. Packing needs to press against the shaft in order to reduce leakage – this means that the pump needs more drive power to turn the shaft, wasting energy. Because packing needs to contact the shaft it will eventually wear a groove into it, which can be costly to repair or replace. See more details at spring seals.
A mechanical seal is a very effective device. Every centrifugal pump must accommodate a spinning shaft while mechanically maintaining fluid or gas contained in the “wet end” of the pump. Mechanical seals consists primarily of a rotary seal face with a driving mechanism which rotates at the same speed as the pump shaft, a stationary seal face which mates with the rotary and is retained using a gland or in some pump models an integral stuffing box cover, a tension assembly (utillizing springs or a metal bellows) keeps the rotary face firmly positioned against the stationary face preventing, excluding, and containing contamination and leakage, both when the pump is not in operation and when the pump shaft is rotating. Static sealing gaskets, orings or elastomeric bellows are strategically located to complete the seal assembly.
Good sealing performance: Because the system works outdoors, there is no leakage oil recovery system, and the working medium will directly pollute the environment after leakage, so external leakage requirements are strict. At the same time, for the requirements of hydraulic oil heating control, pressure maintaining or maintaining position, the internal leakage requirements are also very strict. High pressure: The working pressure of the hydraulic system is high, usually above 20MPa, and the highest is about 40Mpa, which is higher than the general industrial hydraulic system pressure, so the sealing pressure resistance requirements are high.
It is ideal for single-acting sealing of reciprocating piston rods or pistons with a wide operating pressure range of up to 20 MPa. The operating temperature range is also wide from -200°C to + 250°C. It has a diameters range from 3 mm to 1600 mm and a working speed of 5 m/s. The seal has a low coefficient of friction and the friction between the contact faces is minimal among all seal types. Moreover, the contact pressure between the mating surfaces is low. It can work without lubrication and is very wear resistant. And it has a long service life.
The gasket made by DMS SEALS is uniquely mechanical and thermally stable and it has excellent oxidation resistance. Compared with other thermoplastics, it can be applied to components such as valves and bushings, with higher wear resistance, higher mechanical properties and thermal fatigue resistance. At the same time, it has excellent oil resistance (alkane oil), heat resistance, water resistance, aging resistance, air tightness and excellent adhesion. It is commonly used in media such as water, oil, and natural gas.
DMS Seals piston seals can be used very effectively in the clearance between the two chambers of the hydraulic cylinder and cylinder. The piston seal is pushed by the pressure of the fluid. Its good working performance can improve the efficiency of the machine. Due to its excellent resistance to leakage, it helps the machine to extend the machine’s working life. Our seals provide the best tight adhesion for the sealing system with low internal leakage and frictional resistance.
The selection principle of the gasket: according to the working pressure, working temperature, the corrosiveness of the sealing medium and the form of the sealing surface. Temperature influence: In normal temperature and low pressure, use non-metallic soft honey gasket; in medium pressure and high temperature, choose metal and non-metal combination gasket or metal gasket; when temperature and pressure fluctuate greatly, choose good elasticity or self-tightening type Gaskets; in low temperature, corrosive media or vacuum conditions, gaskets with special properties should be considered.
Supplied in rolls or open loops. The open ring can be directly installed and used, but it must be cut when the roll is used, and the cutting length must be calculated in advance: there can only be one opening, the opening form is an oblique 45° opening, and the opening distance is about 3-15mm, or the diameter of the guide ring 3-5% of . Under normal circumstances, the openings are oblique openings. Straight openings or zigzag openings are rare and have specific uses and purposes. There are two purposes for the opening. The first is to facilitate installation. If it is not opened, it is an integral ring, which is difficult to install or impossible to install, so it must be opened. Secondly, the opening and a certain opening distance are reserved to facilitate the automatic coordination of volume changes. Otherwise, the movement may be stuck or the moving parts may be pulled due to the excessive expansion of the guide belt under certain conditions. Coiled ones are relatively cheap, and the same coil can be used to make guide rings of different sizes. Find more information on https://www.dmsseals.com/.
DMS Seals is a professional mechanical seals manufacturer and oil seal supplier for hydraulic seals, O-Rings, spring energized seals, oil seals, mechanical seal and so on. Hydraulic seals including step seals, glyd rings, guide strips, wiper seals, rod seals, piston seals, rotary seals, wear rings. We can provide the hydraulic seals with bronze filled PTFE, carbon filled PTFE, graphite filled PTFE, MoS2 filled PTFE, glass filled PTFE, virgin PTFE. About O-Rings, we can supply NBR, FKM, silicone, EPDM, HNBR, ACM, FFKM material.